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This facility benchmark is for a greenfield Truck Tire Production facility. A number of new tire facilities & expansion projects are currently being constructed in the USA (the majority are located in TN, GA, NC & SC). This facility will produce 1.5 to 2 million tires per year when fully operational. Note (11), the manufacturing equipment below i.e. extruders, molders ovens etc, represents the largest cost conponent.
| Quantity | UoM | Tire Manufacturing Facility 750,000 to 1,000,000 square feet: 1 - 2 story (includes mezzanine floor) Floor to ceiling height 32' | SF $ | M2 $ | Total | Typical % Split | ||||
|---|---|---|---|---|---|---|---|---|---|---|
| 2265120 | SF | Site Works (52 Acres - 43,560 SF per Acre) Roads, Retention Ponds, Site Clearance & Fencing | 5.52 | 59.3952 | 12503462.4 | 0.0523067609478 | ||||
| 864000 | SF | Building Enclosure External Wall - Precast panels siding on reinforced concrete frame | 84.22 | 906.2072 | 72766080 | 0.304408317465 | ||||
| 46500 | SF | Mezzanine Floor (Concrete & Checker Plate Flooring) | 67.75 | 728.99 | 3150375 | 0.0131792224225 | ||||
| 864000 | SF | Production / Manufacturing Equipment | 174.33 | 1875.7908 | 150621120 | 0.630105699165 | ||||
| Total Facility & Site | 239041037.4 | 1 | ||||||||
| 864000 | SF | Building Footprint Cost per SF / M2 excluding Detailed Design & CM | 239041037.4 | 1 | ||||||
| Div # | Typical Work Breakdown | |||||||||
| 1 | General Conditions / Requirements - Preliminaries | 0.08 | ||||||||
| 2 | Site Work (includes work under building & 10 feet / 3 meters outside building, excludes demolition, major site clearance, parking lots & utility related structures). | 0.05 | ||||||||
| 3 | Concrete | 0.09 | ||||||||
| 4 | Masonry | 0.05 | ||||||||
| 5 | Metals / Structural Steel | 0.07 | ||||||||
| 6 | Carpentry | 0.02 | ||||||||
| 7 | Themal & Moisture Protection | 0.05 | ||||||||
| 8 | Doors, Windows & Glass | 0.04 | ||||||||
| 9 | Finishes | 0.04 | ||||||||
| 10 | Specialties | 0.03 | ||||||||
| 11 | Equipment - includes production / process equipment (Compounding, mixing, extruders, molders, conveyors, ovens, robots, tanks and all other minor equipment). | 1.7 | ||||||||
| 12 | Furnishings | 0.03 | ||||||||
| 13 | Special Construction | 0.02 | ||||||||
| 14 | Conveying Systems / Dock Levellers | 0.05 | ||||||||
| 15 | Mechanical - HVAC - Equipment Setting | 0.18 | ||||||||
| 16 | Electrical / Instrumentation Work | 0.09 | ||||||||
| Total % | % | 2.59 | ||||||||
| 100 | A/E Activities & Fees as a % of construction cost (incldes Process Design, Architectural, Structural, E&I & PM services). | 9.2 | 21991775.4408 | |||||||
| 120 | CM / Procurement / Project Control / Inspection Activities & Fees as a % of construction cost | 4.6 | 10995887.7204 | |||||||
| Facility Cost including Detailed Design & CM | 272028700.561 | |||||||||
| 864000 | SF | Building Footprint Cost per SF / M2 including Detailed Design & CM | 314.848033057 | 3387.76483569 | 272028700.561 |
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